description ? six winding, surface mount devices that offer more than 500 usable inductor or transformer configurations ? high power density and low profile ? low radiated noise and tightly coupled windings ? power range from 1 watt C70 watts ? frequency range to over 1mhz ? 500 vac isolation ? ferrite core material applications ? inductors: buck, boost, coupled, choke, filter, resonant, noise filtering, differential, forward, common mode ? transformers: flyback, feed forward, push-pull, multiple output, inverter, step-up, step-down, gate drive, base drive, wide band, pulse, control, impedance, isolation, bridging, ringer, converter, auto en vir onmental data ? stor age temper ature r ange: -55 to 125? ? operating ambient temperature range: -40 to +85? (range is application specific). the internal ot spot temperature defines the maximum allowable currents, which are limited to 130, including ambient ? solder reflow temperature: +260 max for 10 seconds max. packaging ? supplied in tape and reel packaging, 600 (vp01), 300 (vp02), and 200 (vp03) per reel ? supplied in bulk packaging (vp04 and vp05) ? vp04 & vp05 tape and reel pac kaging a v ailab le. please contact factory for details. versa-pac ? inductors and transformers (surface mount) leaka g e thermal part (1) l( base )i sat ( base )i rms ( base )r( base ) volt- sec ( base )e peak ( base ) inductance resistance number h amps amps ohms vs ? ( b ase ) h c/w att ( nom ) (2) ( typ ) (3)(4) ( typ ) (3)(5) ( max ) (6) ( max ) (7) ( typ ) (8) ( typ ) ( typ ) (9) vph1-1400-r (10) 201.6 +/-30% 0.04 0.55 0.344 32.9 0.11 0.212 60.7 vp1-1400-r (10) 89.6 +/-30% 0.06 0.85 0.145 21.8 0.11 0.096 60.7 vph1-0190-r 27.4 +/-20% 0.29 0.55 0.344 32.9 0.77 0.212 60.7 vp1-0190-r 12.2 +/-20% 0.43 0.85 0.145 21.8 0.77 0.096 60.7 vph1-0102-r 14.7 +/-20% 0.53 0.55 0.344 32.9 1.45 0.212 60.7 vp1-0102-r 6.5 +/-20% 0.80 0.85 0.145 21.8 1.45 0.096 60.7 vph1-0076-r 10.9 +/-20% 0.72 0.55 0.344 32.9 1.92 0.212 60.7 vp1-0076-r 4.9 +/-20% 1.06 0.85 0.145 21.8 1.92 0.096 60.7 vph1-0059-r 8.5 +/-20% 0.92 0.55 0.344 32.9 2.48 0.212 60.7 vp1-0059-r 3.8 +/-20% 1.37 0.85 0.145 21.8 2.48 0.096 60.7 vph2-1600-r (10) 160 +/-30% 0.07 0.95 0.159 48.3 0.29 0.165 44.0 vp2-1600-r (10) 78.4 +/-30% 0.10 1.26 0.090 33.7 0.29 0.083 44.0 vph2-0216-r 21.6 +/-20% 0.53 0.95 0.159 48.3 2.11 0.165 44.0 vp2-0216-r 10.6 +/-20% 0.76 1.26 0.090 33.7 2.11 0.083 44.0 vph2-0116-r 11.6 +/-20% 0.99 0.95 0.159 48.3 3.94 0.165 44.0 vp2-0116-r 5.7 +/-20% 1.41 1.26 0.090 33.7 3.94 0.083 44.0 vph2-0083-r 8.3 +/-20% 1.39 0.95 0.159 48.3 5.47 0.165 44.0 vp2-0083-r 4.1 +/-20% 1.95 1.26 0.090 33.7 5.47 0.083 44.0 vph2-0066-r 6.6 +/-20% 1.74 0.95 0.159 48.3 7.01 0.165 44.0 vp2-0066-r 3.2 +/-20% 2.50 1.26 0.090 33.7 7.01 0.083 44.0 vph3-0780-r (10) 132 +/-30% 0.07 0.97 0.14 39.8 0.24 0.125 43.4 vp3-0780-r (10) 63.2 +/-30% 0.10 1.47 0.061 27.7 0.24 0.058 43.4 vph3-0138-r 23.3 +/-20% 0.41 0.97 0.14 39.8 1.36 0.125 43.4 vp3-0138-r 11.2 +/-20% 0.59 1.47 0.061 27.7 1.36 0.058 43.4 vph3-0084-r 14.2 +/-20% 0.67 0.97 0.14 39.8 2.23 0.125 43.4 vp3-0084-r 6.8 +/-20% 0.97 1.47 0.061 27.7 2.23 0.058 43.4 vph3-0055-r 9.3 +/-20% 1.02 0.97 0.14 39.8 3.38 0.125 43.4 vp3-0055-r 4.5 +/-20% 1.46 1.47 0.061 27.7 3.38 0.058 43.4 vph3-0047-r 7.94 +/-20% 1.19 0.97 0.14 39.8 4.00 0.125 43.4 vp3-0047-r 3.8 +/-20% 1.73 1.47 0.061 27.7 4.00 0.058 43.4 rohs 2002/95/ec
leakage thermal part (1) l( b ase )i s at ( b ase )i r ms ( b ase )r( b ase ) volt- s ec ( b ase )e p eak ( b ase ) inductance resistance number ? amps amps ohms ?s ? ( b ase ) ? /watt ( n om ) (2) ( t yp ) (3)(4) ( t yp ) (3)(5) ( m ax ) (6) ( m ax ) (7) ( t yp ) (8) ( t yp )( t yp ) (9) vph4-0860-r (10) 159.65 +/-30% 0.11 1.41 0.0828 64.6 0.57 0.156 39.4 vp4-0860-r (10) 87.0 +/-30% 0.15 1.70 0.057 44.7 0.57 0.075 39.4 vph4-0140-r 23.7 +/-20% 0.65 1.41 0.0828 64.6 3.54 0.156 39.4 vp4-0140-r 11.3 +/-20% 0.95 1.70 0.057 44.7 3.54 0.075 39.4 vph4-0075-r 12.7 +/-20% 1.21 1.41 0.0828 64.6 6.55 0.156 39.4 vp4-0075-r 6.1 +/-20% 1.75 1.70 0.057 44.7 6.55 0.075 39.4 vph4-0060-r 10.1 +/-20% 1.52 1.41 0.0828 64.6 8.16 0.156 39.4 vp4-0060-r 4.9 +/-20% 2.18 1.70 0.057 44.7 8.16 0.075 39.4 VPH4-0047-R 7.94 +/-20% 1.94 1.41 0.0828 64.6 10.52 0.156 39.4 vp4-0047-r 3.8 +/-20% 2.81 1.70 0.057 44.7 10.52 0.075 39.4 vph5-1200-r (10) 173 +/-30% 0.14 1.70 0.0711 98.4 1.11 0.235 30.3 vp5-1200-r (10) 76.8 +/-30% 0.20 2.08 0.047 65.6 1.11 0.105 30.3 vph5-0155-r 22.3 +/-20% 1.05 1.70 0.0711 98.4 8.83 0.235 30.3 vp5-0155-r 9.9 +/-20% 1.60 2.08 0.047 65.6 8.83 0.105 30.3 vph5-0083-r 12 +/-20% 1.96 1.70 0.0711 98.4 16.07 0.235 30.3 vp5-0083-r 5.3 +/-20% 2.95 2.08 0.047 65.6 16.07 0.105 30.3 vph5-0067-r 9.65 +/-20% 2.43 1.70 0.0711 98.4 19.83 0.235 30.3 vp5-0067-r 4.3 +/-20% 3.63 2.08 0.047 65.6 19.83 0.105 30.3 vph5-0053-r 7.63 +/-20% 3.07 1.70 0.0711 98.4 25.10 0.235 30.3 vp5-0053-r 3.4 +/-20% 4.59 2.08 0.047 65.6 25.10 0.105 30.3 versa-pac temperature rise depends on total power losses and size. any other pcm configurations other than those suggested could run hotter than acceptable. certain topologies or applications must be analyzed for needed requirements and matched with the best versa-p ac siz e and configuration. proper consideration must be used with all par ameters , especially those associated with current r ating, energy storage, or maximum volt-seconds. versa-pac should not be used in off-line or safety related applications. the breakdown voltage from one winding to any other winding is 500 vac maximum. pcm (1) the first three digits in the par t n umber signify the siz e of the package. the next four digits specify the a l , or nanohenries per turn squared. (2) l base = nominal inductance of a single winding. (3) i base is the lessor of i sat ( base ) and i rms ( base ) . (4) peak current that will result in 30% saturation of the core. this current v alue assumes that equal current flo ws in all six windings . for applications in which all windings are not simultaneously driven (i.e. flyback, sepic, cuk, etc.), the saturation current per winding may be calculated as follows: i sa t = 6 x i sat(base) number of windings driven (5) rms current that results in a surface temperature of approximately 40 above ambient. the 40 rise occurs when the specified current flo ws through each of the six windings . (6) maximum dc resistance of each winding. (7) for multiple windings in series, the volt-?econd total (?s) capability varies as the number of windings in series (s): volt-?ec total = s x volt-?ec (base) for multiple windings in parallel, the volt- second total (?s) capability is as sho wn in the tab le above. (8) maxim um energy capability of each winding. this is based on 30% saturation of the core: energy series = s 2 x 1 x 0.7l base x i 2 sat(base) energy p arallel = p 2 x 1 x 0.7l b ase x i 2 s at(base) for multiple windings, the energy capability varies as the square of the n umber of windings . f or e xample, six windings (either parallel or series) can store 36 times more energy than one winding. (9) thermal resistance is the approximate surface temperature rise per watt of heat loss under still-air conditions. heat loss is a combination of core loss and wire loss. the number assumes the underlying pcb copper area equals 150% of the component area. (10) these devices are designed for feed-forward applications, where load current dominates magnitizing current. 2 2 versa-pac ? inductors and transformers (surface mount)
mechanical diagrams vp2 and vph2 v p1 and vph1 top view r w hite dot
pin #1 d ( 12 plcs) logo (optional) b c a 12 7 6 1 front view i (12 plcs) h g (2 plcs) wwllyy r e f v p h _ - _ _ _ _ recommended pcb layout w j n m component
side 1 12 6 7 l (12plcs) k (12plcs) 0 (10plcs) p (10plcs) 4 1 5 2 6 8 12 7 11 10 9 3 1:1:1:1:1:1 f notes 1) tolerances a - i are 0.25 mm unless specified otherwise. 2) tolerances j - p are +/- 0.1 mm unless specified otherwise. 3) marking as shown a) dot for pin #1 identification b) on top of unit: -- vphx-xxx (product code, size, 4 digit part number per family table.) c) on top of unit: versa pac logo (optional) d) on bottom of unit: wwllyy = (date code) r = (revision level) 4) all soldering surfaces must be coplanar within 0.102 mm. abcdefgh i jklmnop mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm max ref max ref ref max ref ref ref ref ref max vp1 and vph1 12.9 9.2 13.0 0.7 5.9 6.2 1.5 0.1 0.25 11.5 1.5 2.25 9.7 14.2 2.0 0.5 top view r white dot
pin #1 d (12 plcs) logo (optional) b c a 12 7 6 1 front view i (12 plcs) h g (2 plcs) wwllyy r e f v p h _ - _ _ _ _ recommended pcb layout w j n m component
side 1 12 6 7 l (12plcs) k (12plcs) 0 (10plcs) p (10plcs) 4 1 5 2 6 8 12 7 11 10 9 3 1:1:1:1:1:1 f notes 1) tolerances a - i are 0.25 mm unless specified otherwise. 2) tolerances j - p are +/- 0.1 mm unless specified otherwise. 3) marking as shown a) dot for pin #1 identification b) on top of unit: -- vphx-xxx (product code, size, 4 digit part number per family table.) c) on top of unit: versa pac logo (optional) d) on bottom of unit: wwllyy = (date code) r = (revision level) 4) all soldering surfaces must be coplanar within 0.102 mm. a b c d e f g h ijklmnop mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm max ref max ref ref max ref ref ref ref ref max vp2 and vph2 16.3 12.0 16.8 0.7 6.7 7.8 2.0 0.1 0.30 14.25 1.75 2.5 13.0 18.0 2.5 0.75 versa-pac ? inductors and transformers (surface mount)
mechanical diagrams vp4 and vph4 v p3 and vph3 a b cdefgh i jklmno mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm max ref max ref max ref ref ref ref ref max vp3 and vph3 17.1 16.0 22.3 0.7 8.4 3.0 0.1 0.4 14.49 1.79 3.43 16.88 23.74 2.54 0.75 top view 1 d (12 plcs) 1 6 12 7 logo
(optional) vph _ - ____ b c a white dot
pin #1 6 front view h (12 plcs) g (12 plcs) f (2 plcs) e 1 12 2 11 3 10 1:1:1:1:1:1 d 4 9 5 8 6 7 j (12plcs) component
side k (12plcs) o (10plcs) n (10plcs) m l 1 12 6 7 i notes 1) tolerances a - i are 0.25 mm unless specified otherwise. 2 ) tolerances j - p are +/- 0.1 mm u nless specified otherwise. 3 ) marking as shown a) dot for pin #1 identification b) on top of unit: -- vphx-xxx (product code, size, 4 digit part number per family table.) c) on top of unit: versa pac logo (optional) d) on bottom of unit: wwllyy = (date code) r = (revision level) 4) all soldering surfaces must be coplanar within 0.102 mm. a bc d e f gh i j klmno mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm max ref max ref max ref ref ref ref ref max vp4 and vph4 18.0 18.0 24.6 0.7 10.0 3.3 0.1 0.4 14.25 1.75 3.43 19.14 26.0 2.5 0.75 top view 1 d (12 plcs) 1 6 12 7 logo
(optional) vph _ - ____ b c a white dot
pin #1 6 front view h (12 plcs) g (12 plcs) f (2 plcs) e 1 12 2 11 3 10 1:1:1:1:1:1 d 4 9 5 8 6 7 j (12plcs) component
side k (12plcs) o (10plcs) n (10plcs) m l 1 12 6 7 i notes 1) tolerances a - i are 0.25 mm unless specified otherwise. 2) tolerances j - p are +/- 0.1 mm unless specified otherwise. 3) marking as shown a) dot for pin #1 identification b) on top of unit: -- vphx-xxx (product code, size, 4 digit part number per family table.) c) on top of unit: versa pac logo (optional) d) on bottom of unit: wwllyy = (date code) r = (revision level) 4) all soldering surfaces must be coplanar within 0.102 mm. versa-pac ? inductors and transformers (surface mount)
mechanical diagrams inductance characteristics v p5 and vph5 abcdefgh i jklmno mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm max ref max ref max ref ref ref ref ref max vp5 and vph5 21.0 21.0 28.5 0.7 10.8 2.95 0.1 0.4 17.25 2.25 3.15 22.7 29.0 3.0 0.75 top view 1 d (12 plcs) 1 6 12 7 logo
(optional) vph _ - ____ b c a white dot
pin #1 6 front view h (12 plcs) g (12 plcs) f (2 plcs) e 1 12 2 11 3 10 1:1:1:1:1:1 d 4 9 5 8 6 7 j ( 12plcs) component
side k (12plcs) o (10plcs) n (10plcs) m l 1 12 6 7 i notes 1) tolerances a - i are 0.25 mm unless specified otherwise. 2) tolerances j - p are +/- 0.1 mm unless specified otherwise. 3) marking as shown a) dot for pin #1 identification b) on top of unit: -- vphx-xxx (product code, size, 4 digit part number per family table.) c) on top of unit: versa pac logo (optional) d) on bottom of unit: wwllyy = (date code) r = (revision level) 4) all soldering surfaces must be coplanar within 0.102 mm. ocl vs . isat 0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0% 0.0% 20.0% 40.0% 60.0% 80.0% 100.0% 120.0% 140.0% 160.0% 180.0% 200.0% % of isat % o f o c l versa-pac ? inductors and transformers (surface mount)
how to use multiple windings l total = l base x s 2 = 10 ? x 2 2 = 40 ? where: l base = inductance of a single winding p = number of windings in parallel (use 1 with all windings in series) s = number of windings in series i base = maximum current rating of one winding i max = i base x p = 1 amp x 1 = 1 amp l total = l base x s 2 = 10 ? x 1 2 = 10 ? i max = i base x p = 1 amp x 2 = 2 amps 10 h 1 amp 10 h 1 amp 10 h 1 amp series connected (2 windings) parallel connected (2 windings) 10 h 1 amp d iscrete inductors combine like resistors, when connected in series or parallel. for example, inductors in series add and inductors in parallel reduce in a way similar to ohms law. windings on the same magnetic core behave differently. two windings in series result in four times the inductance of a single winding. this is because the inductance varies proportionately to the square of the turns. paralleled versa-pac windings result in no change to the net inductance because the total number of turns remains unchanged; only the effective wire size becomes larger. two parallel windings result in approximately twice the current carrying capability of a single winding. the net inductance of a given pcm configuration is based on the number of windings in series squared multiplied by the inductance of a single winding (l base ). the current rating of a pcm configuration is derived by multiplying the maximum current rating of one winding (i base ) by the number of windings in parallel. examples of simple two-winding devices are shown below: l series = l1 + l2 + l3...ln l parallel = 1/ [ 1/l1 + 1/ l2 + 1/ l3....1/ln ] versa-pac ? inductors and transformers (surface mount)
each versa-pac can be configured in a variety of ways by simply connecting pins together on the printed circuit board (pcb). as shown below, the connections on the pcb are equal to the pin configuration statement shown at the bottom of the schematic symbol. connecting a number of windings in parallel will increase the current carrying capability, while connecting in series will multiply the inductance. each versa-pac part can be configured in at least 6 combinations for inductor use or configured in at least 15 turns ratios for transformer applications. given 25 versa-pac part numbers, this allows for at least 500 magnetic configurations. the pcm configurations can either be created by the designer or simply chosen from the existing pcm diagrams. the following inductor example shows 6 windings in series, which result in an inductance of 36 times the base inductance and 1 times the base current. 1 12 2 11 3 10 4 1 112 6 component view 7 7 = 36 times the base
inductance from data table. l total = 36 x l base 9 5 8 6 7 pin configurations
(2,12)(3,11)(4,10)(5,9)(6,8) inductor example for sizes vp3, vp4 and vp5 how to pin-configure versa-pac ? the pcm configurations may be selected from the examples on the following pages or created by the designer. six pcm inductor and fifteen pcm transformer configurations and equivalent circuit schematics are shown. the printed circuit board layout in each example illustrates the connections to obtain the desired inductance or turns ratio. the examples may be used by the pcb designer to configure versa-pac as desired. to assist the designer, versa-pac phasing, coupling and thermal issues have been considered in each of the pcm configur ations illustr ated. additionally, the inductance and current ratings, as a function of the respective base values from the following data tables, are shown in each pcm example. turns ratios are also given for each pcm transformer shown. it is important to carefully select the proper versa-pac part in order to minimize the component size without exceeding the rms current capability or saturating the core. the data tables indicate maximum ratings. transformer example for sizes vp3, vp4 and vp5 1 12 2 11 3 10 4 112 67 9 5 8 6 7 1 12 2 7 l primary = 1 x l base i pri = 1 x i base i sec = 1 x i base 1:5 pin configurations
(3,11)(4,10)(5,9)(6,8) each versa-pac may be used in at least 15 transformer applications. more than 375 transformer combinations may be achieved using the available 25 versa-pac parts. versa-pac ? inductors and transformers (surface mount)
5v to 3.3v buck converter with 5v output this circuit minimizes both board space and cost by eliminating a second regulator . versa-p a c s gap ser v es to prevent core saturation during the switch on-time and also stores energy for the +5v load which is deliv ered dur ing the flybac k inter val. the +3.3v buck winding is configured by placing two windings in series while the +5v is generated by an additional flyback winding stacked on the 3.3v output. extra windings are paralleled with primary windings to handle more current. the tur ns r atio of 2:1 adds 1.67v to the +3.3v during the flyback interval to achieve +5v. +3.3v@
12.5a + +v rtn v versa-pac
vp5-0083 v 12 11 10 98 7 1 2 3 45 6 synchronous
controller
ic c + +v +5v@
1a +3.3v@
4.2a + rtn + versa-pac
vp5-0083 v level shift 1 2,11 1,2 7 6 10,9,8 3,4,5 s ynchronous
c ontroller
i c + 3.3v buck converter this circuit utilizes the gap of the vp5-0083 to handle the 12.5 amp output current without satur ating. in each of the fiv e versa- pac sizes, the gap is varied to achieve a selection of specific inductance and current v alues (see versa-p a c data t ab le). all six windings are connected in par allel to minimiz e ac/dc copper losses and to maximize heat dissipation. with versa- p a c, this circuit w or ks w ell at or above 300 khz. also, the closed flux-path efd geometr y enab les m uch lo w er r adiation characteristics than open-path bobbin core style components. lithium-ion battery to 3.3v sepic converter the voltage of a lithium-ion battery varies above and below +3.3v depending on the degree of charge. the sepic configuration takes advantage of versa-pac s multiple tightly coupled windings. this results in lower ripple current which lowers noise and core losses substantially. the circuit does not require a snubber to control the voltage pike associated with switch turn- off , and is quite efficient due to lo w er rms current in the windings . +3.3v@
6a r versa-pac
vp5-0083 1 12 11 10 123 987 45 + + + 6 controller
ic
w/integral
switch
w a t t s frequency, khz 100 0.0 1 0.0 20.030.0 4 0.0 50.0 60.0 70.0 200 300 400 500 vp 5 vp 4 vp 3 vp 2 vp 1 w a t t s f requency, khz a 1 00 0.0 5.0 10.0 15.0 2 0.0 2 5.0 3 0.0 35.0 40.0 2 00 300 400 500 v p 5 vp 4 vp 3 vp 2 vp 1 s bipolar (push-pull) power vs frequency unipolar (flyback) power vs frequency versa-pac ? performance characteristics these curves represent typical power handling capability. indicated power levels may not be achievable with all configurations. versa-pac ? inductors and transformers (surface mount) visit us on the web at www.cooperbussmann.com 1225 broken sound pkwy. suite f boca raton, fl 33487 t el: +1-561-998-4100 toll free: +1-888-414-2645 fax: +1-561-241-6640 this bulletin is intended to present product design solutions and technical information that will help the end user with design applications. cooper electronic technologies reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. cooper electronic technologies also reserves the right to change or update, without notice, any technical information contained in this bulletin. once a product has been selected, it should be tested by the user in all possible applications. life support policy: cooper electronic t echnologies does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the company . life support systems are devices which support or sustain life, and whose failure to per form, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injur y to the user . pm-4301 3/07 cooper electr onic technologies 2007
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